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T E C H N I C A L L Y   S p e a k i n g

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indent.gif (821 bytes)In a story that has become part of American folklore, notorious bank robber Willie Sutton was asked why he never robbed anything but banks.  Willie replied, “Because that’s where the money is.” 

indent.gif (821 bytes)So, with the help of the S.11 Vehicle Energy Conservation Study Group of  The Maintenance Council (TMC) of the American Trucking Associations, we’re going to look at some of the ways you can conserve fuel – and where the real fuel economy is.  We were impressed with the Study Group’s results, and we think you will be too.

   

WHAT’S THE BEST THING WE CAN DO TO SAVE FUEL?

indent.gif (821 bytes)It depends on what you mean by “best.” Some fuel economy measures require equipment purchases, some equipment modifications, and others changes to the way you operate your fleet.

WHICH METHOD COSTS LEAST?

indent.gif (821 bytes)Again, you’ll have to be the judge. Changing the way you operate may not cost anything in terms of equipment or component purchases, but it may require a considerable investment in employee education.

indent.gif (821 bytes)And if you decide to invest in a driver fuel economy incentive or bonus program, that will certainly cost something, and you’ll have to balance that cost against the benefit of the fuel you save.

WHERE SHOULD WE START?

indent.gif (821 bytes)Let’s look at some of the things we know. The chart on this page, called a “fishbone” chart, shows some of the factors that affect fuel economy in the real world. We’ve divided them into 6 large categories: Tires, Drivers, Vehicle, Documentation, Environ ment, Operations.

WHY DOCUMENTATION?

indent.gif (821 bytes)Documentation is critical. If you don’t know what fuel economy you’re getting now, you won’t be able to tell whether the fuel economy methods you try are working or not. And, you certainly won’t be able to determine if it was a good investment.

indent.gif (821 bytes)You must get a handle on your current fuel economy performance before you can decide whether a change is for the better.

WHAT DID THE STUDY GROUP FIND?

indent.gif (821 bytes)TMC examined more than 60 different factors, drawing on member experience as reported in Task Force meetings. Here are the results, based on:

  • Class 8 tractors
  • Coupled to 48-53 foot trailers
  • Maximum gross weights of 80,000 lbs.
  • Dry or refrigerated van applications
  • Maximum vehicle speeds of 65-70 mph
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Factors Affecting Fuel Economy in the Real World

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Editors NoteThe information reported is taken from Recommended Practice 1111 of  The Maintenance Council of the American Trucking Associations, used with permission.  Because there are so many factors involved, and because individual results may vary, these numbers should be considered guidelines only.   You should test thoroughly before adopting any of these fuel economy techniques fleetwide.

 

Factors Affecting Fuel Economy in the Real World

(Numbers in far left column are for reference to other charts)

Ref. If you use or have: vs. MPG Improves By:
1 ENGINES Electronic Mechanical 7-15%
2 - Recommended RPM at
Cruise MPH
100 RPM Above Recommended at Cruise MPH Up to 3%
3 - Cruise Control No Cruise Control Up to 6%
4 COOLING FANS On/Off Viscous 1.5-5.0%
5 with On/Off Types: Zero fan On time 100% 7-18%
6 - Zero fan On time 50% 4-9%
7 - Zero fan On time 20% 0.5-2%
8 with 2-Speed v. 1-Speed 20% Time On/2-Speed 20% Time On/1-Speed Up tp 1%
9 - 10% Time On/2-Speed 10% Time On/1-Speed Up to 0.5%
10 RADIATOR SHUTTERS Summer/With Summer/Without 0.5-2.0%
11 - Winter/With Winter/Without 1.0-3.0%
12 INTAKE/EXHAUST RESTRICTIONS No Intake Restriction 25" of Water Up to 1%
13 - No Exhaust Restriction 40" of Water 0.3-2%
14 AIR COMPRESSORS IDLING* 12-13 CFM 15-17 CFM Up to 0.5%
15 with A/C On @ 1000 RPM Zero Idle Time 50% -
16 - Zero Idle Time 25% -
17 - Zero Idle Time 10% -
18 with Engine Only @ 700 RPM Zero Idle Time 50% -
19 - Zero Idle Time 25% -
20 - Zero Idle Time 10% -
- AERODYNAMICS - - -
21 Trailer Gaps 25 inches 35 inches 0.5-1%
22 - 25 inches 45 inches 1-2%
23 - 25 inches 65 inches 2-5%
24 Cab Roof Devices Standard Deflector Nothing Up to 6%
25 - Full Roof Fairing Nothing Up to 15%
26 - Full Roof Fairing Raised Roof Sleeper ** 4-10%
27 Other Devices 15-inch Cab Extenders Nothing 1-2%
28 - Air Dam Front Bumper Standard Up to 3%
29 - Tractor Side Skirts Tanks or Nothing Up to 3%
30 - Nothing Bug Defector Up to 1.5%
- SPEED If you go slower by: † - -
31 With Excellent Aerodynamics - No Change 1-1.5%
32 - - No Change 5-8%
33 With Poor Aerodynamics - No Change 2-3%
34 - 5MPH No Change 10-15%
- TIRES STEER/DRIVE/TRAILER STEER/DRIVE/TRAILER -
35 - Rib/Rib/Rib Rib/Lug/Rib 2-4%
36 - Rib/Lug/Rib Rib/Deep Lug/Rib 2-5%
37 - Rib/Lug/Shallow Rib Rib/Lug/Standard Rib 2-5%
38 - Rib/Rib/Shallow Rib Rib/Lug/Standard Rib 4-9%
39 - Rib/Rib/Shallow Rib Rib/Deep Lug/Rib 6-14%
40 - Rib/Original Tread/Original Tread Rib/Retread/Retread Up to 7%
41 - Worn Tires New Tires 5-10%
42 WIND No Headwind 5 MPH Headwind 5-10%
43 - No Crosswind 5 MPH Crosswind Up to 10%
44 TRANSMISSION Direct Drive Overdrive Up to 2%
- Transmission/Axle Lube - - -
45 In Summer Synthetic - -
46 In Winter Synthetic - -
47 DRIVE AXLE Single Drive with Tag - -
- WEATHER  CONDITIONS - - -
48 - 10° Warmer Air Temp. (Up to 77°) No Change 1-2%
49 - Summer - -
50 - Summer Fuel - -
- BREAK-IN PERIOD - - -
51 - Truck with 10,000 Miles (tires not included) Zero Mile Truck 2-5%
52 ROUTES Flat Interstate Highway Flat 2-Lane Highway 4-11%
53 - Flat Interstate Highway Mountainous Interstate 4-18%
54 - Flat Interstate Highway Suburban route With 50% Stop & Go 25-35%
55 - Flat Interstate Highway Urban Route With 100% Stop & Go 45-165%
- WEIGHTS If you decrease weight 10,000 lbs. (for GVW between 60,000-80,000 lbs.)
56 Flat Route 10,000 lb. Lighter Load Heavier Load 6-10%
57 Mountainous Route 10,000 lb. Lighter Load Heavier Load 7-12%
58 DRIVERS Best Drivers Worst Drivers 7-12%
59 TRAILERS Single Van Double 6-10%
60 - Smooth Sides Exterior Posts 2-4%
61 With Good Tractor Aerodynamics 12.5' x 8' Van 13.5' x 8.5 Van Up to 2%
62 No Tractor Aerodynamic Features 12.5' x 8' Van 13.5' x 8.5' Van Up to 8%
*See TMC RPI 1109 for more information ** When 10-14 inches shorter than trailer.
†† Between 65-70 mph.  All based on changes in average speed-typically average speed changes are less than maximum speed changes.

 

indent.gif (821 bytes)indent.gif (821 bytes) THIS IS A LOT OF INFORMATION.  WHERE SHOULD WE START?

indent.gif (821 bytes)If we apply the Willie Sutton rule, it makes sense to look at those things that have the biggest effect.

indent.gif (821 bytes)We calculated the average MPG improvement (because that’s more likely than the maximum or the minimum), then ranked the methods in order of size of the effect. Here are the top ten:

 

Top Ten Fuel Economy Factors

Ref. If you use or have: vs. MPG Improves By: Rank
- ROUTES - - - -
55 - Flat Interstate Highway Urban Route with 100% Stop & Go 45-165% 1
54 - Flat Interstate Highway Suburban Route with 50% Stop & Go 25-35% 2
58 DRIVERS Best Drivers Worst Drivers Up to 35% 3
- SPEED If you go slower by: - - -
34 With Poor Aerodynamics 5 MPH No Change 10-15% 4
- COOLING FANS - - - -
5 With On/Off Types: Zero fan On time 100% 7-18% 5
- ROUTES - - - -
53 - Flat Interstate Highway Mountainous Interstate 4-18% 6
1 ENGINES Electronic Mechanical 7-15% 7
49 WEATHER CONDITIONS Summer Winter 8-12% 8
- TIRES STEER/DRIVE/TRAILER STEER/DRIVE/TRAILER - -
39 - Rib/Rib/Shallow Rib Rib/DeepLug/Rib 6-14% 9
- WEIGHTS If you decrease weight 10,000 lbs. (for GVW between 60,000-80,000 lbs.)
57 Mountainous Route 10,000 lb Lighter Load Heavier Load 7-12% 10

 

BUT WE DON’T HAVE THE LUXURY OF AVOIDING SUBURBAN OR URBAN ROUTES, MOUNTAINS, WINTER DRIVING AND FULL LOADS.

indent.gif (821 bytes)Of course not, but these results do suggest that if you have different operations within your fleet, you’re going to need different fuel economy goals for each of them.

indent.gif (821 bytes)And, if we eliminate routes, loads and weather, some interesting things happen:

indent.gif (821 bytes)Notice that the “Best Drivers” came to the top of the list, and that four out of the top ten factors, including speed and idling, are under direct control of drivers.

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Top Ten Controllable Fuel Economy Factors

Ref. If you use or have: vs. MPG Improves By: Rank
58 DRIVERS Best Drivers - - 1
- SPEED If you go slower by: Urban Route with 100% Stop & Go 45-165% -
34 With Poor Aerodynamics 5 MPH Suburban Route with 50% Stop & Go 25-35% 2
- COOLING FANS - - - -
5 With On/Off Types: Zero fan On time - - 3
1 ENGINES Electronic No Change 10-15% 4
  TIRES STEER/DRIVE/TRAILER STEER/DRIVE/TRAILER - -
39 - Rib/Rib/Shallow Rib 100% 7-18% 5
- IDLING - - - -
15 With A/C ON 2 1000 RPM Zero Idle Time 50% 7-10% 6
59 TRAILERS Single Van Double Van 6-10% 7
25 AERODYNAMICS Full Roof Fairing Nothing Up to 15% 8
26 - Full Roof Fairing Raised Roof Sleeper 4-10% 9
- SPEED If you go slower by: - - -
32 With Excellent Aerodynamics 5 MPH No Change 5-8% 10

 

indent.gif (821 bytes)indent.gif (821 bytes) INDICATES A NEED FOR DRIVER EDUCATION, DOESN’T IT?

indent.gif (821 bytes)It certainly does. With 35 percent or more of your fuel efficiency in your drivers’ hands (or perhaps we should say "under their feet"), a program of fuel economy education – and possibly fuel efficiency incentives – could clearly reap big rewards.

HOW BIG?

indent.gif (821 bytes)If a power unit logs 100,000 miles a year, using diesel at $1.15 a gallon and normally achieves 5.5 MPG, the fuel cost for that vehicle is about $20,909 per year.

indent.gif (821 bytes)And if your drivers could improve their MPG by 17.5 percent (about half the maximum reported by the Study Group), MPG would go up to nearly 6.5, and fuel cost would drop to about $17,795 per year. That’s a savings of over $3,000 per year per tractor – or about 3 cents a mile.

WHAT IF WE TRY ALL THESE THINGS?

indent.gif (821 bytes)Well, first of all, you really can’t do everything. There are over 60 different factors on the TMC list, and there probably are many more that weren’t even investigated. But if you could implement the top 10 you could improve your MPG considerably. And W illie Sutton would be proud of you.

 

For more information on the activities of the S.11 Study Group and of The Maintenance Council, contact:

The American Trucking Associations,
2200 Mill Road, Alexandria, VA 22314,
(703) 838-1763.

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