T E C H N I C A L L Y S p e a k i n g |
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In
a story that has become part of American folklore, notorious bank robber Willie Sutton was
asked why he never robbed anything but banks. Willie replied, Because
thats where the money is. So,
with the help of the S.11 Vehicle Energy Conservation Study Group of The Maintenance
Council (TMC) of the American Trucking Associations, were going to look at some of
the ways you can conserve fuel and where the real fuel economy is. We were
impressed with the Study Groups results, and we think you will be too.
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| WHATS THE BEST THING WE CAN DO TO SAVE FUEL? It
depends on what you mean by best. Some fuel economy measures require equipment
purchases, some equipment modifications, and others changes to the way you operate your
fleet.
WHICH METHOD COSTS LEAST?
Again,
youll have to be the judge. Changing the way you operate may not cost anything in
terms of equipment or component purchases, but it may require a considerable investment in
employee education.
And
if you decide to invest in a driver fuel economy incentive or bonus program, that will
certainly cost something, and youll have to balance that cost against the benefit of
the fuel you save.
WHERE SHOULD WE START?
Lets
look at some of the things we know. The chart on this page, called a fishbone
chart, shows some of the factors that affect fuel economy in the real world. Weve
divided them into 6 large categories: Tires, Drivers, Vehicle, Documentation, Environ
ment, Operations.
WHY DOCUMENTATION?
Documentation
is critical. If you dont know what fuel economy youre getting now, you
wont be able to tell whether the fuel economy methods you try are working or not.
And, you certainly wont be able to determine if it was a good investment.
You
must get a handle on your current fuel economy performance before you can decide whether a
change is for the better.
WHAT DID THE STUDY GROUP FIND?
TMC
examined more than 60 different factors, drawing on member experience as reported in Task
Force meetings. Here are the results, based on:
- Class 8 tractors
- Coupled to 48-53 foot trailers
- Maximum gross weights of 80,000 lbs.
- Dry or refrigerated van applications
- Maximum vehicle speeds of 65-70 mph
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| Factors Affecting Fuel
Economy in the Real World 
Editors Note: The information reported is taken
from Recommended Practice 1111 of The Maintenance Council of the American Trucking
Associations, used with permission. Because there are so many factors involved, and
because individual results may vary, these numbers should be considered guidelines only.
You should test thoroughly before adopting any of these fuel economy techniques
fleetwide. |
Factors Affecting Fuel Economy
in the Real World
(Numbers in far left column are for reference to other
charts)
| Ref. |
|
If you use or have: |
vs. |
MPG Improves By: |
| 1 |
ENGINES |
Electronic |
Mechanical |
7-15% |
| 2 |
- |
Recommended RPM at
Cruise MPH |
100 RPM Above Recommended at Cruise MPH |
Up to 3% |
| 3 |
- |
Cruise Control |
No Cruise Control |
Up to 6% |
| 4 |
COOLING FANS |
On/Off |
Viscous |
1.5-5.0% |
| 5 |
with On/Off Types: |
Zero fan On time |
100% |
7-18% |
| 6 |
- |
Zero fan On time |
50% |
4-9% |
| 7 |
- |
Zero fan On time |
20% |
0.5-2% |
| 8 |
with 2-Speed v. 1-Speed |
20% Time On/2-Speed |
20% Time On/1-Speed |
Up tp 1% |
| 9 |
- |
10% Time On/2-Speed |
10% Time On/1-Speed |
Up to 0.5% |
| 10 |
RADIATOR SHUTTERS |
Summer/With |
Summer/Without |
0.5-2.0% |
| 11 |
- |
Winter/With |
Winter/Without |
1.0-3.0% |
| 12 |
INTAKE/EXHAUST RESTRICTIONS |
No Intake Restriction |
25" of Water |
Up to 1% |
| 13 |
- |
No Exhaust Restriction |
40" of Water |
0.3-2% |
| 14 |
AIR COMPRESSORS IDLING* |
12-13 CFM |
15-17 CFM |
Up to 0.5% |
| 15 |
with A/C On @ 1000 RPM |
Zero Idle Time |
50% |
- |
| 16 |
- |
Zero Idle Time |
25% |
- |
| 17 |
- |
Zero Idle Time |
10% |
- |
| 18 |
with Engine Only @ 700 RPM |
Zero Idle Time |
50% |
- |
| 19 |
- |
Zero Idle Time |
25% |
- |
| 20 |
- |
Zero Idle Time |
10% |
- |
| - |
AERODYNAMICS |
- |
- |
- |
| 21 |
Trailer Gaps |
25 inches |
35 inches |
0.5-1% |
| 22 |
- |
25 inches |
45 inches |
1-2% |
| 23 |
- |
25 inches |
65 inches |
2-5% |
| 24 |
Cab Roof Devices |
Standard Deflector |
Nothing |
Up to 6% |
| 25 |
- |
Full Roof Fairing |
Nothing |
Up to 15% |
| 26 |
- |
Full Roof Fairing |
Raised Roof Sleeper ** |
4-10% |
| 27 |
Other Devices |
15-inch Cab Extenders |
Nothing |
1-2% |
| 28 |
- |
Air Dam Front Bumper |
Standard |
Up to 3% |
| 29 |
- |
Tractor Side Skirts |
Tanks or Nothing |
Up to 3% |
| 30 |
- |
Nothing |
Bug Defector |
Up to 1.5% |
| - |
SPEED |
If you go slower by: |
- |
- |
| 31 |
With Excellent Aerodynamics |
- |
No Change |
1-1.5% |
| 32 |
- |
- |
No Change |
5-8% |
| 33 |
With Poor Aerodynamics |
- |
No Change |
2-3% |
| 34 |
- |
5MPH |
No Change |
10-15% |
| - |
TIRES |
STEER/DRIVE/TRAILER |
STEER/DRIVE/TRAILER |
- |
| 35 |
- |
Rib/Rib/Rib |
Rib/Lug/Rib |
2-4% |
| 36 |
- |
Rib/Lug/Rib |
Rib/Deep Lug/Rib |
2-5% |
| 37 |
- |
Rib/Lug/Shallow Rib |
Rib/Lug/Standard Rib |
2-5% |
| 38 |
- |
Rib/Rib/Shallow Rib |
Rib/Lug/Standard Rib |
4-9% |
| 39 |
- |
Rib/Rib/Shallow Rib |
Rib/Deep Lug/Rib |
6-14% |
| 40 |
- |
Rib/Original Tread/Original
Tread |
Rib/Retread/Retread |
Up to 7% |
| 41 |
- |
Worn Tires |
New Tires |
5-10% |
| 42 |
WIND |
No Headwind |
5 MPH Headwind |
5-10% |
| 43 |
- |
No Crosswind |
5 MPH Crosswind |
Up to 10% |
| 44 |
TRANSMISSION |
Direct Drive |
Overdrive |
Up to 2% |
| - |
Transmission/Axle Lube |
- |
- |
- |
| 45 |
In Summer |
Synthetic |
- |
- |
| 46 |
In Winter |
Synthetic |
- |
- |
| 47 |
DRIVE AXLE |
Single Drive with Tag |
- |
- |
| - |
WEATHER CONDITIONS |
- |
- |
- |
| 48 |
- |
10° Warmer Air Temp. (Up to
77°) |
No Change |
1-2% |
| 49 |
- |
Summer |
- |
- |
| 50 |
- |
Summer Fuel |
- |
- |
| - |
BREAK-IN PERIOD |
- |
- |
- |
| 51 |
- |
Truck with 10,000 Miles (tires
not included) |
Zero Mile Truck |
2-5% |
| 52 |
ROUTES |
Flat Interstate Highway |
Flat 2-Lane Highway |
4-11% |
| 53 |
- |
Flat Interstate Highway |
Mountainous Interstate |
4-18% |
| 54 |
- |
Flat Interstate Highway |
Suburban route With 50% Stop
& Go |
25-35% |
| 55 |
- |
Flat Interstate Highway |
Urban Route With 100% Stop &
Go |
45-165% |
| - |
WEIGHTS |
If you decrease weight 10,000 lbs. (for GVW
between 60,000-80,000 lbs.) |
| 56 |
Flat Route |
10,000 lb. Lighter Load |
Heavier Load |
6-10% |
| 57 |
Mountainous Route |
10,000 lb. Lighter Load |
Heavier Load |
7-12% |
| 58 |
DRIVERS |
Best Drivers |
Worst Drivers |
7-12% |
| 59 |
TRAILERS |
Single Van |
Double |
6-10% |
| 60 |
- |
Smooth Sides |
Exterior Posts |
2-4% |
| 61 |
With Good Tractor Aerodynamics |
12.5' x 8' Van |
13.5' x 8.5 Van |
Up to 2% |
| 62 |
No Tractor Aerodynamic Features |
12.5' x 8' Van |
13.5' x 8.5' Van |
Up to 8% |
*See TMC RPI 1109 for more
information ** When 10-14 inches shorter than trailer.
Between 65-70 mph. All based on changes in average speed-typically
average speed changes are less than maximum speed changes. |
|
Top Ten Fuel Economy Factors
| Ref. |
|
If
you use or have: |
vs. |
MPG
Improves By: |
Rank |
| - |
ROUTES |
- |
- |
- |
- |
| 55 |
- |
Flat Interstate Highway |
Urban Route with 100% Stop & Go |
45-165% |
1 |
| 54 |
- |
Flat Interstate Highway |
Suburban Route with 50% Stop & Go |
25-35% |
2 |
| 58 |
DRIVERS |
Best Drivers |
Worst Drivers |
Up to 35% |
3 |
| - |
SPEED |
If you go slower by: |
- |
- |
- |
| 34 |
With Poor Aerodynamics |
5 MPH |
No Change |
10-15% |
4 |
| - |
COOLING FANS |
- |
- |
- |
- |
| 5 |
With On/Off Types: |
Zero fan On time |
100% |
7-18% |
5 |
| - |
ROUTES |
- |
- |
- |
- |
| 53 |
- |
Flat Interstate Highway |
Mountainous Interstate |
4-18% |
6 |
| 1 |
ENGINES |
Electronic |
Mechanical |
7-15% |
7 |
| 49 |
WEATHER CONDITIONS |
Summer |
Winter |
8-12% |
8 |
| - |
TIRES |
STEER/DRIVE/TRAILER |
STEER/DRIVE/TRAILER |
- |
- |
| 39 |
- |
Rib/Rib/Shallow Rib |
Rib/DeepLug/Rib |
6-14% |
9 |
| - |
WEIGHTS |
If you decrease weight
10,000 lbs. (for GVW between 60,000-80,000 lbs.) |
| 57 |
Mountainous Route |
10,000 lb Lighter Load |
Heavier Load |
7-12% |
10 |
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| BUT WE DONT HAVE THE LUXURY OF AVOIDING SUBURBAN OR URBAN
ROUTES, MOUNTAINS, WINTER DRIVING AND FULL LOADS. Of course not, but
these results do suggest that if you have different operations within your fleet,
youre going to need different fuel economy goals for each of them.
And, if we
eliminate routes, loads and weather, some interesting things happen:
Notice that
the Best Drivers came to the top of the list, and that four out of the top ten
factors, including speed and idling, are under direct control of drivers.
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Top Ten Controllable Fuel
Economy Factors
| Ref. |
|
If
you use or have: |
vs. |
MPG
Improves By: |
Rank |
| 58 |
DRIVERS |
Best Drivers |
- |
- |
1 |
| - |
SPEED |
If you go slower by: |
Urban Route with 100% Stop & Go |
45-165% |
- |
| 34 |
With Poor Aerodynamics |
5 MPH |
Suburban Route with 50% Stop & Go |
25-35% |
2 |
| - |
COOLING FANS |
- |
- |
- |
- |
| 5 |
With On/Off Types: |
Zero fan On time |
- |
- |
3 |
| 1 |
ENGINES |
Electronic |
No Change |
10-15% |
4 |
| |
TIRES |
STEER/DRIVE/TRAILER |
STEER/DRIVE/TRAILER |
- |
- |
| 39 |
- |
Rib/Rib/Shallow Rib |
100% |
7-18% |
5 |
| - |
IDLING |
- |
- |
- |
- |
| 15 |
With A/C ON 2 1000 RPM |
Zero Idle Time |
50% |
7-10% |
6 |
| 59 |
TRAILERS |
Single Van |
Double Van |
6-10% |
7 |
| 25 |
AERODYNAMICS |
Full Roof Fairing |
Nothing |
Up to 15% |
8 |
| 26 |
- |
Full Roof Fairing |
Raised Roof Sleeper |
4-10% |
9 |
| - |
SPEED |
If you go slower by: |
- |
- |
- |
| 32 |
With Excellent Aerodynamics |
5 MPH |
No Change |
5-8% |
10 |
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INDICATES A NEED FOR DRIVER EDUCATION, DOESNT IT? It
certainly does. With 35 percent or more of your fuel efficiency in your drivers
hands (or perhaps we should say "under their feet"), a program of fuel economy
education and possibly fuel efficiency incentives could clearly reap big
rewards.
HOW BIG?
If
a power unit logs 100,000 miles a year, using diesel at $1.15 a gallon and normally
achieves 5.5 MPG, the fuel cost for that vehicle is about $20,909 per year.
And
if your drivers could improve their MPG by 17.5 percent (about half the maximum reported
by the Study Group), MPG would go up to nearly 6.5, and fuel cost would drop to about
$17,795 per year. Thats a savings of over $3,000 per year per tractor or
about 3 cents a mile.
WHAT IF WE TRY ALL THESE THINGS?
Well,
first of all, you really cant do everything. There are over 60 different factors on
the TMC list, and there probably are many more that werent even investigated. But if
you could implement the top 10 you could improve your MPG considerably. And W illie Sutton
would be proud of you.
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| For more
information on the activities of the S.11 Study Group and of The Maintenance Council,
contact: The American Trucking
Associations,
2200 Mill Road, Alexandria, VA 22314,
(703) 838-1763. |
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