Real World Fuel Economy Testing
Real world fuel economy measurements take much longer to make, but far better reflect true fuel economy.
Careful recordkeeping is essential to accurate long-term fuel economy measurements.

The snapshot test requires special materials, tools and planning, along with highly trained personnel, and the results do not accurately reflect your “real world.”

Tracking long-term effects requires more patience and attention—and the results are slow to accumulate—but gives you a much better fuel consumption picture.

At the same time, long-term records will confirm and track trends you may have observed in snapshot tests, while taking into consideration the operating factors that make your fleet unique.

Long-term testing requires no special planning, materials, tools or driver training, just relatively simple but diligent recordkeeping.

Best of all, because long-term fuel economy tracking follows performance in your normal operations, it truly is a measure of “real world” effects.

Planning your long-term test

Before you can get to where you want to go, you have to know where you are. Done properly, a long-term test will tell you both of these things, and how large a result you can expect from a change.

Possible Tire Test Categories
  • Standard vs. Fuel Saving Tires
  • Steer vs. Drive vs. Trailer Positions
  • Original Treads vs. Retreads


Bridgestone engineers suggest that you first decide what you want to track. For example, if you want to look at the effect of tires on your
overall fuel economy, there are several possibilities:

For each category you want to test, you should select 10 to 20 of your units. The reason for this is that over the time of the test, you may have to eliminate some of these units for a variety of reasons. Having a fairly large number at the start assures that you will have enough valid data at the end of the test period.

Be sure that the tractors are as identical as possible, that they are pulling the same general types of trailers, and that their operation, including routes, loads, etc., are as similar as possible.
You’ll divide these units into two equal-sized groups, keeping one group the same as it has been and changing tires on the other.

How long will it take?

Test Time Frame
  • Minimum: Until wearout of 1st set of steer axle tires.
  • Maximum: Until wearout of 1st set of drive axle tires.
  • Alternate: Until tires reach 60-70% wear.
  • Begin tracking all vehicles within 4 weeks or less from start of test

Depending on your operation, it may take six months or more to collect enough data. With tires, as we’ve already seen, fuel economy will vary with tread wear, and data for new tires will be quite different from those in the middle of their original tread life.

Controlling variables

Once you’ve selected the units and the things you want to test, you
can begin your test sequence. Bridgestone suggests that you observe the following procedures to reduce variation in your results.

Try not to change any of your normal operating procedures during the test period, because any change may bias your results. In addition, the less you change your normal procedures, the more likely your results will be “real world.”

Keeping records

Bridgestone suggests that you use a separate form, like the ones included here, for each vehicle, and that you may find the most convenient time to gather data is during your regular PMs.

You’ll notice that the form allows you to track tread depth, inflation
pressure, mileage and fuel consumed, along with other helpful data for each wheel position.


If you collect fuel economy data during PMs, you can record it on a form like this one.

Summarizing your results

Once you’ve reached the end of your long-term test, a summary form listing each tractor, its total test mileage, fuel consumption and mpg will help you evaluate the effect of the tires you’ve tested.


Test forms like these are available from your Bridgestone representative.

Short trem Vs. Long Term

A tire you buy today may still be on the road four years from now. A tractor or trailer may be on the road longer than that. Tire and truck fuel economy will continue to improve. And, any fuel-saving purchase that fails to give you a satisfactory return on investment over its useful life can become an expensive mistake.

Long-term Test Sequence
  • Standardize inflation pressures and maintain throughout test period.
  • Set toe and check and adjust alignment as necessary.
  • Begin record keeping.
  • Observe all normal maintenance practices.
  • Replace failures with a like product.
  • Return any tires repaired during the test period to service.

In short, large truck fuel economy is a combination of many factors. Pay attention to as many as possible, and you’ll end up paying less at the pump.

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