Configuration Effects

All axle positions are not equal

It might be surprising to learn that tires on different axles make different contributions to overall fuel economy. In one early Bridgestone test, engineers discovered that changing only trailer tires to more fuel-efficient designs had a huge effect.

The eight trailer tires represented just 44 percent of the 18 wheel positions, but produced 67 percent of the fuel economy that was found when all tires were changed to fuel-efficient types.

This would have been startling in itself, but it was even more surprising when the loads on the various tires were considered.


Bridgestone tests used both single trailers-with tandem drive axle trailers-with sigle drive axle trailers.

If you base your calculations solely on axle weight, you’d expect only about 42 percent of the fuel economy to be attributed to trailer tires, not the 67 percent found in tests.

Amazingly, many fuel economy calculations continue to use weight distribution to determine the contribution of axle positions to tire fuel consumption. In fact, repeated testing shows that the distribution of fuel efficiency effects is much more dependent on vehicle configuration, loads and speeds.

Changing trailer tires to fuel-efficient types produces a larger effect than changing tractor tires to fuel-efficient types.
The actual contribution of individual axle positions to fuel economy varies with vehicle configuration.
Drive tires contribute far less to fuel economy than their number or loads would lead you to believe.

Testing modern configurations

More recently, Bridgestone engineers tested position effects on fuel economy using tractors with setback axles, and with both single trailers and
“pups.”

Single trailers

With modern tandem drive tractors pulling single trailers, tests showed that about 52 percent of tire fuel economy was attributable to trailer tires and about 48 percent to tractor tires.

Again, weight distribution predicted trailer tires would contribute only 42 percent of the fuel economy effect, drive tires 42 percent, and steer tires 16 percent. That’s very different from the 52 percent, 31 percent and 17 percent actually found.


Tractor and trailer configuration affects both the contribution of tire rolling resistance to fuel economy and the distribution of fuel economy effects at the various axle positions.

And, for each three percent change in rolling resistance, fuel economy changed by about one percent.

“Pups”

When a tractor with a single drive axle was pulling two pups, the trailer tires accounted for fully 75 percent of the fuel economy effect, with the tractor tires contributing only 25 percent.

Again, axle weight distribution predicted very different results. In addition, the effect of rolling resistance changes was different. With pups, it took about a four percent change in tire rolling resistance to produce a one percent change in overall fuel economy.

Part of the reason for this is that with pups there are two trailer air gaps and therefore air resistance has a bigger effect on fuel economy than it does with a single trailer.

Other configurations

Bridgestone also tested a variety of other tractor and trailer combinations, including triples. Loads and speeds were also varied. As in other tests, the largest contribution to fuel economy continued to be made by trailer tires.

Drive axle effects

In all the configurations tested, the contribution of drive tires to tire fuel economy was significantly less than predicted. Again, weight distribution did a poor job of predicting effects.

Bridgestone engineers believe that the dynamics of drive axles are very different from those of essentially free-rolling axles, like steer and trailer axles, and this may account for part of the discrepancy.

New tractor tires or new trailer tires?

Although trailer tires tend to produce bigger fuel efficiency effects than other tires, operational considerations and return on investment should determine your tire choices.
Only about half the savings measured in controlled tests will actually appear in your real world fuel economy records.

In all the tests, one thing was clear: much of the fuel economy produced by tires came from trailer tires—and the amount varied considerably, depending on configuration, load and speed.

Therefore, changing trailer tires to fuel-efficient types can be expected to produce more benefit for less cost than replacing all tires. Since trailer tires are generally less expensive than drives or steers, this makes changing trailer tires an attractive investment option.

Another way to look at it is to say that if you change only your tractor tires, you’ll get less than half the benefit of fuel-efficient tires, even though you’ve replaced more than half of your tires.

Nevertheless, since tractor tires usually wear out faster than trailer tires, changing tractor tires to more fuel-efficient types may produce fuel economy improvements more quickly.

And choosing tires on the basis of fuel efficiency alone
may not be operationally or economically practical. Using less expensive retreads on drive and trailer positions may outweigh
fuel economy considerations.

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